ZF’s fully active chassis frees occupants from driving position for autonomous driving

New system allows occupants to work or relax mostly undisturbed while travelling, ZF say

ZF’s fully active chassis frees occupants from driving position for autonomous driving

ZF’s new fully active chassis system, sMOTION enhances the advantages of highly automated and autonomous driving – allowing vehicle occupants to work or relax mostly undisturbed while travelling.

In addition to increasing comfort, sMOTION can help to enhance handling and safety.

An intelligent actuator actively controls individual wheels, capable of adapting suspension movement for each traveling situation and road condition.

sMOTION also offers vehicle manufacturers modular scalability as well as component dimensions and interfaces, making it easy to tailor and integrate the system into vehicle designs.

“When it comes to the development of highly automated and autonomous driving, the chassis plays a key role,” says Dr. Holger Klein, head of the car chassis technology division at ZF.

“By the time the autopilot takes over the wheel, all passengers want to be completely relaxed and unaware of the vehicle’s movement, regardless of what is happening on the road.

“Our sMOTION fully active chassis system can help fulfil this desire.”

With ZF ‘s intelligent sMOTION shock absorbers, it is possible to eliminate nearly all annoying motion and vibration from the roadway surface.

“Passengers have the sensation of floating over bumps and hollows,” says Dr. Klein. ZF’s innovation not only eliminates shocks caused by large potholes or unevenness but is equally effective against the pitching forward or back during deceleration and acceleration or the rolling and tilting when cornering or changing lanes.

The sMOTION chassis system features a very compact, external electric-motor pump unit with integrated electronics, which works as a bi-directional actuator on each wheel.

This actuator can actively raise and lower the piston rod on each wheel individually – a function that is unique in today’s market.

This ZF technology enables improved control over all low-frequency car body movement: When cornering, for example, the two inner wheels can be retracted and the outer ones extended enabling the car to remain virtually horizontal.

The same applies to long stretches of road bumps – which have different characteristics on the left and right or occur only on one side.

Networked with environmental sensors such as cameras, the sMOTION system can even detect road conditions in advance, such as potholes, and prepare the actuators (predictive control): When travelling over the detected road depression, this innovative technology actively keeps the affected wheel at the height of the road surface instead of allowing it to drop, as would be the case with a conventional shock absorber.

sMOTION also features dynamic ground clearance for each specific axle or side as well as for the entire undercarriage.

sMOTION also showcases a second unique technology: a separate hydraulic control path, which compensates for higher-frequency bumps caused by minor unevenness in the road surface, such as manhole covers, transverse joints, rough asphalt or gravel.

The innovative spirit of sMOTION is also prominent in terms of sensor technology and networking.

Vertical dynamic data can be recorded either directly within the actuator units or via sensors in the vehicle.

This information comes together in a central control unit that controls the actuators.

The integrated electronics of the actuator, serve to activate the electric motor, pump and CDC to produce the least amount of body movement possible.

Transferred to the cloud, the shock absorber data can be used to inform vehicles following behind, or enable infrastructure warnings about dangerous road surface damage.

In addition, sMOTION is designed for networking via ZF’s cubiX system, an integrating, modular and scalable control algorithm that coordinates all active and semi-active actuators in the car.

This means sMOTION can operate in conjunction with ZF’s electric power steering, integrated brake control (IBC), rear axle steering (AKC) and the electric axle drive system (eVD).

For more information, select the ‘more details’ link below.

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