Autoelectro champions UK remanufacturing amidst industry challenges

Bradford-based specialist secures future by focusing on precision, technology, and comprehensive technical support for starter motors and alternators.

Autoelectro champions UK remanufacturing amidst industry challenges

Autoelectro, based in Bradford, is safeguarding the future of UK remanufacturing by evolving its operations to meet the demands of increasingly complex vehicle technology. While facing pressures from globalisation, rising costs, and skill shortages, the company continues to invest in modern test equipment and refine its practices to counter the impact of inexpensive, mass-produced copy parts.

Today’s starter motors and alternators are sophisticated, ECU-controlled components, integrated with stop/start and 48V MHEV systems. Autoelectro provides extensive technical support beyond the units themselves, offering practical solutions to common vehicle faults. For example, they advise replacing the drive belt and removing the guide pulley for the

AEK2971 alternator on Honda Civic and CR-V 2.2 diesel models to prolong lifespan. For the

AEC1777 alternator in Ford Fiesta and Mazda 2 1.4 diesel models with Ford’s ‘smart charge’ system, Autoelectro warns against using standard lead-acid batteries, recommending specific silver calcium battery types to prevent discharge faults. For the latest generation vehicles, such as Audi A6-A8 and Q7/Q8 3.0 diesel MHEV, Autoelectro’s

AEG9023NU 48V MHEV alternator requires updated vehicle software to prevent charging and communication errors. These part-specific advisories are included with the product and available on Autoelectro’s “1986 Dashboard” portal for account customers, alongside full part specifications.

Autoelectro’s sustained success stems from several key factors:

  • Testing: Each unit undergoes strict validation using OE-specification test equipment that replicates real-world ECU communication and on-vehicle environments.
  • OE-quality parts: The company insists on using OE components, especially for high-value applications like integrated Starter Alternator Reversible System (iStARS) units, ensuring performance and reliability.
  • Core sourcing: Autoelectro exclusively remanufactures OE cores and actively works with distributors and workshops to emphasise the importance of core returns.
  • Product proliferation: With over 5,000 part numbers, Autoelectro has expanded its range and improved stock profiling to cover vehicles from classic cars to modern 48V MHEV systems.
  • People and skills: Continuous investment in engineer training ensures unit quality and reliability.

Harnek Bhogal of Autoelectro stated, “While some may see remanufacturing as unprofitable, we see it as the future – provided it’s done correctly.” He attributes their nearly 40 years of success to consistent investment in range, equipment, people, processes, and after-sales support.

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