Modern heavy goods vehicles (HGVs) and commercial vehicles rely on intricate electrical systems with multi-pin connector blocks.
When repairs necessitate the removal or replacement of wires or connectors, using inappropriate tools can cause damage to plastic housings, delicate contacts, or wiring insulation. Such damage can lead to poor electrical connections, corrosion, and increased vehicle downtime.
The new Laser Tools 9130 Connector Terminal Removal Kit (part number 9130) offers a solution for technicians working on these vehicles. This six-piece set enables the safe release and refitting of individual terminals without causing damage to the connector block, the metal contact, or the wiring itself. This process helps ensure reliable reconnections and maintains the integrity of the vehicle’s electrical system.
Key benefits of using a dedicated terminal removal tool include:
- Protection of connector blocks: Precision-milled blades fit factory-moulded slots, helping prevent cracking or stripping of plastic lugs.
- Safeguarding fragile contacts: The blades disengage thin, spring-tensioned terminals smoothly, aiming to prevent deformation or breakage.
- Prevention of wire damage: It helps avoid accidental insulation cuts or bent pins, keeping wiring intact for crimping or soldering.
- Increased repair efficiency: The kit allows for quick removal and reinstatement of individual pins without disassembling the entire harness, which can reduce workshop time.
The kit includes a knurled, non-slip handle and five interchangeable release blades, designed to match common terminal block designs found in HGVs, buses, coaches, and other commercial vehicles. Testers should ensure the circuit is powered down and the battery isolated before use, as the tools are all-metal.
For passenger cars and vans, Laser Tools offers specific kits (Part Nos. 4027, 4323, and 3984), and for terminal cleaning, Part No. 6546 is available.
The 9130 Connector Terminal Removal Kit is available from Laser Tools stockists and online retailers. For more information, visit www.lasertools.co.uk/Product/9130.