ZF has opened a new 800V Test & Validation Laboratory at its R&D Hub near Solihull, UK. This state-of-the-art facility is designed to accelerate the development and adoption of 800V architectures in electric vehicles (EVs).
Partially funded by the Advanced Propulsion Centre (APC), the laboratory offers specialist high-voltage (HV) testing capabilities for ZF and its customers. It will be used to validate 800V systems for various EV applications, including commercial vehicles.
ZF plans to offer validation services to third parties, enabling more companies to benefit from 800V technology. The facility is already accredited to work with tier-one suppliers and OEMs.
“800V architectures offer significant advantages in terms of efficiency, charging time, and vehicle performance,” says Adrian Mitcham, Head of Special Applications at ZF. “Our new laboratory provides the essential testing capabilities to bring these benefits to market.”
The laboratory can accommodate a wide range of components, from small modules to full E-drive truck axles. It was designed with safety as a top priority, featuring interlocked doors, active discharge resistance, and other safety measures. The facility is also designed for future expansion, with additional space and infrastructure available.
ZF plans to use the laboratory to support academic projects and training initiatives. It will collaborate with the Institution of Mechanical Engineers (IMechE) to provide HV training for engineers, ensuring they are equipped to work safely with 800V systems.
The opening of ZF’s 800V Test & Validation Laboratory demonstrates the company’s commitment to advancing electric vehicle technology and supporting the transition to a more sustainable future.